PK logo

The PK System

Corrosion protection for steel – in any environment!

The PK System is a tough, high build, corrosion resistant powder coating system provided by PK Powder Coaters to give long term protection to steel products used in any environment, especially industrial and marine environments…….HOW?

– BY PREVENTING and RESTRICTING CORROSION.

The photo on the far left shows a cut through The PK System exposing the bare steel to a coastal environment. Although this damage happened during installation, there is no corrosion creep even after 18 months exposure.

In the photo on the right, the corrosion and staining have been removed by coarse sanding. There are no signs of under-film corrosion creep or runaway corrosion because there is no galvanic reaction.

This means the coating can be easily repaired should it be damaged on site.

This is galvanic
reaction
Runaway under-
film corrosion
creep after the
galvanised zinc
layer has been
exposed in a
1000 hour salt
test.
UN-REPAIRABLE!

This is The PK System
After being
exposed to the
same test –

No corrosion creep,

no blisters,

no peeling.

So how effective is The PK System at preventing and resisting corrosion?

The salt spray test for the highest corrosion classes C4 and C5 for industrial and marine
environments is 1440 hours. Basically, the coating is cut through to expose bare steel to a hot, salt
environment – a very aggressive, accelerated test.

This is The PK System after 2000 hours of salt spray testing:
Coated surface:
– no blistering
– no peeling
– no rust
At cut:
– no blistering
– no peeling
rusting at the cut is normal and can be easily removed and
repaired because there is no under-film corrosion creep.

This is The PK System after 3000 hours of salt spray testing:
Coated surface:
– no blistering
– no peeling
– no rust
At cut:
– no blistering
– no peeling
– rusting at the cut is normal and can be easily removed and
repaired because there is no under-film corrosion creep.

Even after a whopping 5000 hours exposure in a salt spray test, The PK System shows no
blistering, no peeling and no rust on the coated surface and no blistering or peeling at the cut.

That`s equivalent to over 25 years natural exposure!

The benifits you can offer your customers with The PK System are:

  • Very tough coating system
  • Corrosion resistant
  • Easily repaired
  • Offers long service life

This makes it ideal for shade structures, steel balustrade, stair stringers, handrails, posts, sheetmetal, structural steel, in fact, any steel items that need the highest level of protection. 

For more information regarding the PK System, please contact us today and ask how The PK System can help you gain long term protection for your products or projects.